Manufacturing Process
From Mold to Shipment: Your End-to-End Solution
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1. Mold manufacturing |
Precision Tooling Foundation |
-0.005mm machining accuracy -Mold opening only takes 28-35 days |
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2. Die casting molding |
High-Pressure Injection |
-88-400T Multi specification Die Casting Machine -Full coverage of single weight products ranging from 0.5g to 4000g -25s fast cycle |
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3. Precision machining |
CNC Machining |
- ±0.02mm tolerance -Japanese FANUC system |
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4. Surface polishing |
Mirror-Level Polishing Manual polishing |
-Ra0.4 μm mirror effect -Level 10 smoothness -100+polishing workers |
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5. Electroplating treatment |
Multi-Layer Electroplating |
-480h neutral salt spray test NSST -Compliant with RoHS standards |
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6. Quality inspection |
360° Inspection |
-0 missed detection rate -Three inspections -IATF 16949 system |
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7. Component assembly |
Lean Assembly |
-3 complete assembly lines |
Why Full-Chain Control Beats Subcontracting
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Index |
Self operated full industry chain (your company) |
Outsourcing mode (industry average) |
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Controllability of delivery time |
± 3 days |
± 15 days |
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Quality accident response |
2-hour positioning issue |
Difficulty in cross factory traceability |
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Comprehensive cost |
Reduce by 18-25% |
Multiple logistics/management costs |
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Process connection accuracy |
Seamless transmission of data |
Inconsistent standards |
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1
Why are the prices of the same shape products very different?
Many factors affect the price, like the production process, the materials, the parts used to meet different plumbing code, the packaging materials, the price fluctuation of raw materials, etc.We are honest sellers, we promise you will get what you pay for.
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2
What's your delivery time?
Normally the mold making is 35days. The mass production time is 30days after the sample confirmed.
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3
Can you produce customized products?
Sure, we can provide a complete set of customization solutions for you as below:● Laser print your LOGO on the product upon your permission.● Customize the packaging based on your requirements.● Based on existing parts, we can recommend new styles for you.● Endogenous output samples in 20 working days upon a piece of engineering design drawings.